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Thursday, October 21, 2021

October 21, 2021

Fire Safety Inspection Checklist

Download the Fire Safety Inspection Checklist

A fire safety inspection checklist is used to check and identify the potential hazards, sources of hazards, and corresponding risks that can lead to fire, explosion, and loss of the property, human lives, product, and business reputation etc.

A summary of the hazard sources is written below;

- Damaged wiring
- Smoking Near stored fuels
- Sparking
- Short Circuit
- Electrostatic Charge
- Use of damaged equipment
- Hot Work

A summary of arrangements that are needed is listed below;

1. Fire safety arrangements should be made to fight fire at workplace e.g., Fire Extinguishers, Fire Hose Reel, Heat Detectors, Smoke Detectors, Fire Alarm, Sprinkle System, Foam Flooding system etc. Detection system should be selected according to worksite. Use of smoke detector in those areas where smoke or steam production is normal will not be effective. For example use of smoke detector in kitchen.

2. Building should be divided into compartments using fire doors, fire windows, shafts and vents should be sealed to prevent spread of smoke and heat etc.

3. Special arrangements should be made for the disabled people who can't move and exit the premises by themselves e.g., Trembler for blind people, lights for dead people, buddy system for them as well as assistance to the pregnant women present on worksite.

4. Assembly points should be established and the people must be instructed to proceed to the assembly points in case of fire.

5. Refugee points should be established for the people with the refugee time of 30 minutes at least.

6. Emergency Contact numbers of rescue services should be mentioned.

7. Emergency Exit Points should be established, the exit passage ways should be clear, unblocked, ready to use. Emergency Lighting arrangements are basic requirements. Reasonable number of exit points should be made.

8. Safety signs should be placed on site to indicate the location of fire fighting equipment, fire exits, smoking areas, assembly points etc.

9. Flammable materials should be stored on safe location and segregated. Hot work activities should be prohibited in the vicinity of the storage area.

10. All the electrical and hot surfaces carrying equipment should be insulated, spark arrestors should be fitted where required.

11. Regular trainings should be done followed by Mock Drills to ensure everyone is aware of the fire safety requirements and ready to respond to any unintentional incident.

12. Inspection, Testing, and maintenance of the firefighting and fire protection system is done as per legal requirements.




Wednesday, October 20, 2021

October 20, 2021

Excavator Inspection Checklist - 2

Download Excavator Inspection Checklist - 2

An Excavator is used as a mechanical aid in excavating soil, digging holes, and removing soil. The checklist can be used to inspect the equipment against pre-determined parameters. A summary of parameters is given below that are to be checked;
  1. The body and cabin of the equipment should be free of rust, cracks, damage, interior should be neat and clean
  2. Hydraulic pipes and electrical wiring should be in good condition
  3. All the wires should be insulated
  4. Hydraulic Oil, Engine Oil, Water Level should be as per requirements in their respective storage boxes
  5. The tracks should be in good condition
  6. Interior and Exterior lighting should be working properly
  7. Engine compartment should be fully enclosed and locked
  8. Cabin should be reinforced with ROPS & FOPS
  9. Warning Lighting, Reverse Beacon should be functional and working
  10. Emergency Equipment, First Aid Box, and Safety Cones should be available

Tuesday, October 19, 2021

October 19, 2021

Drum Roller Inspection Checklist

Download the Drum Roller Inspection Checklist

Intro
Drum Roller are used to flatten down the ground, compacting soil, gravel, asphalt, crushed stones, as well as paving the asphalt down in road construction. The roller drum can be static or vibratory with weight of either 1 ton or 20 tons.

Precautions
A summary of parameters that are to be checked using this checklist, is given below;
- The engine oil level, hydraulic oil level, water level in the water reservoir is as per requirements;
- The fan belt and fan blades are in good condition;
- The cabin of the equipment is protected with the Roll Over Protection System (ROPS);
- The seat belt and seat are in good condition, seat belt is functional;
- The cabin is neat and clean, wiring is covered and well insulated, controls are functional;
- First aid box and fire extinguishers are available in good condition;
- Hydraulic pipes, and electrical wiring joints are as per standard, attached properly;
- Hydraulic Cylinders are in good condition;
- The drum, drum vibrator, and rear wheels are in good condition;
- Warning light, reverse beacon, safety cones/triangle are available




Monday, October 18, 2021

October 18, 2021

Portable Drill Machine Inspection Form

Download Portable Drill Machine Inspection Checklist

A drill machine is used for the drilling and making holes in the floor, wall or any material that is under use. It composes of a lot of hazards and corresponding risks. The list of hazards is mentioned below.

Hazards

1. Electrocution
2. Hit by Flying Objects
3. Broken Drill Bit

4. Entanglements
5. Battery Explosion

Precautions

It is necessary that a suitable drill machine should be used for the job by a competent worker. It must be inspected using a checklist to ensure every aspect of the machine is inspected. The following Items must be checked.

- The body of the machine should be free of rust, crack, damage.
- The power cord and the power plug should be in good condition and fully insulated.
- The operating button, emergency stop button should be in functional condition.
- The chuck and drill bit should be in good condition, tightened to required limit.
- The forward handgrip should be available for firm hold on machine when in use.
- If the equipment is damaged, its use should be prevented and must remove from the worksite.
- If the equipment is battery powered, its battery should be in good condition.
- Damaged or obsolete battery should be discouraged to use.



Wednesday, October 13, 2021

October 13, 2021

Document Review Form

Download the Document Review Form

Document Review Form is used to prepare a summary of the expected changes that are to be done in the document, form, checklist, manuals etc. The competent person prepares the document, writes down the changes and forwards it to the HoD, MD or CEO for the changes in the document.

The document is changed, if there is any loophole in the procedure, any new activity or equipment is introduced or removed from the process, an incident has taken place and procedure needs to be changed.



Tuesday, October 12, 2021

October 12, 2021

Pre-Demolition Activity Requirements Checklist

Download the Pre-Demolition Activity Requirements Checklist

Demolition activity is a dangerous work to be performed. It has a lot of risks to the workers and the surrounding people.

Activity Associated Hazards
The following hazards pose threat to the workers and other people in the surrounding areas;
1. Pre-mature collapse of the structure
2. Exposure to electrical system
3. Exposure to the hazardous substances
4. Work at height and fall leading to injuries
5. Falling Material
6. Exposure to the sharp objects leading to cuts and injuries
7. Manual handling

Control Measures
1. survey of the building should be done to check the structural integrity;
2. Hazards Identification and Risk Assessment should be done;
3. Method Statement should be developed and implemented;
4. The area should be barricaded and safety chutes should be provided;
5. Authorized workers should be used for the work activity;
6. Hazardous substances should be identified;
7. Electrical wiring and system should be identified and isolated before commencement of job;
8. Gas and Water sources should be isolated;
9. Mechanical Aid should be used for handling objects;
10. Work at height should be avoided and if not possible, proper working platform should be used;
11. Competent workers with experience and knowledge should be allowed to use Full Body Harness;
13. Emergency Response plan should be in place;
14. Emergency Arrangements should be available;
15. Toolbox Talks, Information, Instruction, Signages should be communicated and placed;



Monday, October 11, 2021

October 11, 2021

Daily Pre Job Start Safety Inspection Checklist

Download Daily Pre Job Start Safety Inspection Checklist

Daily at the workplace different kind of hazards exist. Few are introduced due to unsafe act, unsafe condition, introduction of the new equipment as well as sudden change in the working method. 
Other hazards are inherent and pose a great threat to the workers working there, can damage the environment, as well as lead to financial loss of the company.

It is a good practice to identify these hazards before the start of the job and mitigate the risk level to the minimum and sustainable level. Appropriate control measures are identified, and implemented to control these hazards. For Hazard Identification different methods are used. An easy and cost-effective method is to use a pre-planned Inspection Checklist. 

A competent person can use this checklist and check all the aspects one by one. If something is wrong, appropriate controls can be implemented to correct it. 



Saturday, October 9, 2021

October 09, 2021

Daily Hazards Observation Report Form


On daily basis, a lot of  observations are made, hazards are identified and multiple unsafe acts & unsafe conditions are prevented. These observations must be recorded to ensure these observations are communicated to people and they are held responsible to rectify them within given time frames.

The form can be used for this purpose where you can put the details of the observation, write down the Evidence Ref #, what control measures are allocated to control it. Who is held responsible to correct it, what is the time frame and what is the status of the activity, has it been closed or still in process.



Friday, October 8, 2021

October 08, 2021

Lifting Plan

Download Lifting Plan in Microsoft Word Format

A lift plan is prepared to ensure that the work activity is checked and authorized by a competent person to identify the hazards, the load that is intended to be lift, the equipment that will be used and what is the competency of the workers who are assigned to perform the job. The control measures are evaluated before implementation.




Saturday, September 25, 2021

September 25, 2021

Hazard Identification Method

What is meant by Hazard Identification and what techniques are used for this purpose?

Hazard Identification is a basic and mandatory part of any organization’s management system. It is a crucial item that decides the fate of the organization’s performance and the safety and security of the workers and other assets around.

It ensures that the organization has the intent to identify the hazards in the first place, evaluate the risk associated with these hazards, adopt and implement relevant controls to ensure the risk level is minimized.

The hazard Identification method requires skills, experience, and knowledge. Without any of these, it becomes difficult for the organization to identify the hazards. A few of the hazard identification techniques are listed below;

  1. Observation
  2. Task Analysis
  3. Checklist
  4. Incident Investigation & Near Miss Reports
  5. Failure Tracing Techniques 

1. Observation

An assessor can identify the hazard in the workplace by looking at it, but such observations are dependent on the experience, knowledge, and hazard observation ability of the assessor. The hazard can be present due to wrong use of the equipment, open storage of the flammable material, use of damaged equipment and who is carrying out the work, things like that. The assessor is required to look at them;

  • Actual and Potential hazards: it can be done through observation as well as questioning.
  • Invisible Hazards: these can be health dangers, triggered by the actual hazard etc. noise, lighting as well as dangerous substance presence.
  • Behavioral aspects: controls for controlling the hazards etc.

2. Task Analysis

Task Analysis is a method to analyze all aspects of a task including safety, health, and environment that is to be performed ahead. Through this, safety and health-related hazards can be identified, and then relevant control measures can be adopted to implement at all levels.

The main benefit of this method is that it allows the user to perform it before the start of the job instead of during and after the task. The task is divided into components to perform the Task Analysis method, and each step is considered separately, to identify the hazards associated with each step, then control measures are considered separately for each step. There is a useful acronym SREDIM for Task Analysis elaborated below;

  1. Select the task
  2. Record the steps of the task.
  3. Evaluate the risks associated with each step.
  4. Develop a safe working method.
  5. Implement the safe working method.
  6. Monitor to ensure it is effective.

Through this method, only new SSWs are not only developed but existing systems are also improved, safety rules can be implemented, emergency procedures are introduced, relevant information about the hazards is provided as well as the layout of the work area can be developed.

3. Checklists

A checklist or inspection form is developed and used by the organization to ensure all safety aspects are checked consistently in a comprehensive approach. The checklist developed by the organization covers the key issues and problems that are to be inspected through the use of the checklist.

There are few limitations of the checklists e.g., if any factor is not covered in the checklist, it is less likely to be inspected during the inspection process. Secondly, the inspector can’t go out of the inspection checklist scope. One helpful method of structuring a checklist is using an approach of 4Ps;

  • Premises

    1. Access
    2. Escape routes
    3. Housekeeping
    4. Working environment

  • Plant and Substances

    1. Machinery guarding
    2. Local Exhaust Ventilation
    3. Use/ storage/ separation of materials/ chemicals

  • Procedure

    1. PTW
    2. PPEs usage
    3. Work methods
    4. Inspections

  • People

    1. Health surveillance
    2. People’s behavior
    3. Authorized people

There is one benefit of the checklist that it can be changed if there is any change in the procedure, equipment, or any accident, the checklist will be revised. Checklists should be revised regularly to ensure they have covered any issues highlighted recently.

4. Incident Report

These are reactive but useful data. The reports can be used from outside the organization as reference or internal incidents/accidents that occurred previously. Lessons learned from those accidents can be used for hazard identifications. Moreover, these reports can be used for the identification of certain diseases and accidents by government bodies. The organization is liable to maintain its record of all the accidents which have taken place. These reports are also usable in the risk assessment process.

5. Failure Tracing Techniques

A processing system can fail, lead to an accident. Moreover, failure tracing is also used in identifying the hazards and preparing the risk assessments. These techniques include HAZOP, Fault Tree Analysis, Event Tree Analysis, Failure Modes & Effects Analysis. one of the most powerful techniques is Hazard and Operability Study (HAZOP).

The whole system is divided into sub-components, then systematically it is evaluated what can go wrong, what will be the consequences, and what measures can be introduced to control the hazard.